Make Your Computer Vision System
Smarter, Faster, Simpler
Quality inspection system for manufacturing using computer vision and AI.
Detect defects, verify assemblies, and ensure data traceability.
Introducing LIVIS, the world’s most advanced AI inspection system for manufacturing
LIVIS (Lincode Intelligent Visual Inspection System) conducts real-time quality inspections using advanced AI to enhance the accuracy and capabilities of traditional machine vision. LIVIS also offers a simple, no-code platform where engineers, machine operators, and quality managers can train and deploy AI models for new parts, defects, and production lines.
Faster time-to-value
Return on Investment
Lower Total Cost
SMARTER
Revolutionize traditional computer vision systems to:
-
Identify and classify more categories of defects
-
Reduce false calls and secondary inspections
-
Enable data traceability throughout factories and product lifecycles
FASTER
Pre-trained AI models specific to manufacturing industries:
-
Train new parts and defects with just 30-50 images (avg.)
-
Real-time analysis in less than 40ms (avg.)
-
Results on day 1 at 90% accuracy (avg.) that improves in just weeks
SIMPLER
No-code platform for factory workers:
-
Manage workstations and update inspection parameters
-
Auto-annotate defects to expedite new deployments
-
Integrate seamlessly with existing factory systems
Suite
Our flagship product, Lincode Intelligent Visual Inspection System (LIVIS), enables manufacturers to enhance the accuracy and capabilities of legacy machine vision systems. LIVIS leverages proprietary, pre-trained AI models to supercharge vision systems for improved speed, accuracy, and data traceability. Compatible with most camera systems, LIVIS supports both on-premise and cloud deployments, seamlessly integrating with existing factory environments. With LIVIS, engineers, machine operators, and quality managers can easily train and deploy AI models for new components and production lines using a simple, no-code platform.

Platform
Empowers manufacturers workers to easily train and deploy AI models for new parts, defects, and production lines.

Edge+
Conducts real-time inspections of parts-in-production and end-of-line using advanced AI to improve the accuracy and capabilities over traditional machine vision.
Insights
Provides detailed analytics and reporting for traceability, root cause analysis, and predictive maintenance.
Evolution of Visual Inspection

Traditional Machine Vision
Traditional Machine Vision systems generally have limited functionality, rely on controlled environments, and often produce high rates of false calls. These limitations are a function of "rule-based" systems, where any deviation from a control set may be marked defective. However, many manufacturing parameters permit certain variances or operate in dynamic environments, rendering traditional systems unreliable and causing bottlenecks in production and quality control.
Standard AI Platforms
Standard AI Platforms have overcome many limitations of rule-based systems but require extensive datasets to produce reliable results. The lack of available data covering the range of parts, defects, and production environments often leaves manufacturers in pilot purgatory. Resolving these issues often requires significant investment and machine downtime.

Is Different
LIVIS is a true deep learning platform, unbound by rule-based systems. LIVIS gets smarter over time and learns which variances are acceptable and which are not. LIVIS also comes with pre-trained models built on custom industry- and use case- specific datasets, enabling manufacturers to deploy significantly faster than with other AI platforms. As a result, LIVIS consistently outperforms traditional machine vision technology and other AI platforms in accuracy, latency, and speed.
Key Features and Benefits:
Unparalleled Accuracy
Increase the efficiency of traditional vision systems with LIVIS by improving reliability of inspection results and reducing false calls.
Expanded Capabilities
Supercharge legacy camera systems with LIVIS by expanding their native capabilities for quality inspection to include advanced defect detection, assembly verification, and label inspection.
Data Traceability
Capture images, inspection results, timestamps, and unique identifiers to comply with regulations and track data during production processes and beyond.
Hardware Agnostic
Connect LIVIS to existing cameras and factory control systems to improve quality inspection without expensive hardware upgrades or major process changes.
No-Code AI Platform
Train and deploy Lincode’s proprietary AI models for new parts, defects, and production lines using a simple, no-code interface.
Curated Datasets
Go live with new use cases in under a day by leveraging Lincode’s pre-trained AI models and industry-specific datasets for a wide range of manufacturing processes and materials.
Centralized Management
Manage workstations and data from production lines across the globe, whether deploying LIVIS on fixed camera stations, conveyers, robotic arms, or mobile devices.
Analytics & Reporting
Analyze inspection results to track performance and improve manufacturing processes, first pass yield, throughput, and overall equipment effectiveness.
Inspections
Deployments
Use Cases
Datasets
Countries
Industries
.png?width=800&height=634&name=image%20(5).png)
PCBA inspection
- Check for solder inspection, solder bridge, improper solder
- Identify missing components
- Ensure proper component placement for polarity

IGBT inspection
- Verify sequence position for array of components
- Check for presence of thermostat
- Validate vendor matching component

UPS inspection
- Identify Surface defects like scratches, dents
- Validate presence of fastener
- Verify alignment of cable connection

Piston Inspection
- Check for the presence/absence of pins
- Track the number of pins
- Defect analysis such as, scratches, porosity, black spot
- Color analysis

Stem Bracket
- Identify presence of holes
- Check for OCR
- Check for the presence of chamfer on the metal product

Clutch Plate
- Identify the rivet missing from the part
- Identify the rivet damage
- Track the pad damage
- Track the pin damage
- Identify the wrong assembly

Cylinder Block
- Detects dents and damages
- Recognizes chips
- Captures and verifies OCR readings
- Detects excess Loctite
- Identifies Foreign Object Debris (FOD)

Transmission Gears
- Detects rust formation
- Identifies dents
- Recognizes dirt
- Inspects for full, partial, or zero grinding
- Detects incorrect welding

Cylinder Head
- Detects scratches, dent marks, and thread damage
- Identifies chips in the oil gallery hole
- Recognizes burrs at the injector bore intersection
- Detects foreign particles

Input Shaft
- Identifies shaft variants
- Detects notches
- Verifies proper assembly sequence
- Identifies rust and burrs
- Detects chip-off

Front/Back Side Door
- Check for proper pin placement
- Detect the presence of white papers
- Inspect twitter markings
- Verify hand rest installation
- Ensure red light functionality

Diesel Injector Needle
- Detects grinding defects
- Identifies delamination
- Recognizes grinding marks
- Detects tip damage
- Identifies scratches
- Check for droplets

Brake Backplate
- Detect double punch marks
- Identify excess material
- Inspect for improper coating
- Recognize scratches
- Detect dents
- Identify cracks

Window Rollers
- Classify parts into LH and RH
- Detect surface roughness
- Identify damages
- Recognize flash
- Detect discoloration

Car Bumper
- Detect surface defects
- Identify shape deformations
- Verify the presence and absence of clips, screws, rivets, nut springs, sensors etc
- Inspect for aesthetic defects

Engine
- Verify assembly accuracy
- Check for the presence and absence of child parts and features

Fuel Tank
- Detect holes
- Identify dents
- Recognize black spots
- Detect rust formation
- Verify OCR readability
- Identify damages

Engine Valve
- Detect coating loss
- Identify surface roughness
- Recognize surface defects
- Check for dimensional errors

Gearbox
- Identify plastic deformation
- Detect abrasion
- Recognize cavitation
- Inspect for cracks

Differential
- Detect porosity
- Identify microcracking
- Identify microcracking

Drive Shaft
- Identify cracks in the rubber bearing
- Detect pipe deflection
- Check for slotted joint backlash

Transfer Case
- Identify dents
- Detect cracks
- Recognize porosity

Catalyst Inspection
- 360 degrees inspection
- Detect Plugged cells
- Identify surface defects like dents, bends, coating defects

Connecting Rod Inspection
- Inspect for bolt plan burrs and burr in bush
- Detect crack marks and chip offs
- Identifying chamfer presence and absence
- Capturing the Needle print OCR

Wiring Harness
- Identify rubber surface defects like chip off, dents and breakage
- Detect surface defects on child parts
- Detect metal breakages

Turbo Charger (Housing components)
- Identify presence and absence of holes and chamfer
- Detect surface defects like dents and scratches
- Classify part accurately

Cockpit or Dashboard PDI
- Presence of parts as per variant
- Identifying Surface defects like scratch, crease, wrinkles, glue presence and more
- Detecting Stitching and paint defects

Paint inspection
- Identifying surface defects like scratches, pinholes
- Detect Dirt and rate orange peel
- Detect paint runs and sags

Weld inspection
- Identifying porosity and burn through
- Detect spatter and undercut
- Track absence of welds

Sealant Inspection for Door and Hood
- Detect excessive or missing sealant
- Verify mastic count
- Ensure gap consistency of hemming and mastic sealant

Body/ Stud inspection
- Detect surface detects like dents, cracks
- Verify stud counts and detect missing studs
- Validate for stud alignment
Testimonials
As pioneers in visual quality inspection using AI, Lincode has helped us solve many challenges in BIW automation lines where traditional vision systems fail to support our applications. The Lincode team is highly flexible to our requirements and has extended their services beyond the initial specifications to help solve the problems on-site.

Rajsekhar Jaypal, AVP, Welding Systems
DiFACTO Robotics and Automation
Since we started using the Lincode inspection system, we’ve had a significant increase in productivity. The system can detect defects in the bolt no matter how the part is placed, along with missing pins. This has reduced our manual efforts and increased operator efficiency. We are very satisfied with the system and will certainly work with Lincode on other projects.

Andreas Nußmüller, Managing Director
Nußmüller Montagetechnik
Case Studies
Navigating the Road Ahead: Operational Risk in Automotive Manufacturing and Innovative Solutions
The New Key to Automotive Manufacturing Success: Leverage Visual Inspection AI for Optimal Results
Awards

Michigan Celebrates Small Business
Best Small Business Award 2024

Centrepolis Accelerator
Best Manufacturing Technology 2024
Advanced Manufacturing Expo
Pitch Competition Winner 2023